MAC for Mobility Manufacturing · Al Jizah, Egypt · Posted 2026-05-12
About the Job:The General Assembly (GA) Maintenance Engineer is a critical role responsible for ensuring the reliability, availability, and efficiency of all production equipment and facilities within the final assembly area of an automotive factory. The GA area is where the painted body-in-white meets the engine, drivetrain, interior, and exterior components to become the final vehicle. The primary objective is to manage the maintenance team and resources to execute preventative and corrective maintenance, minimize downtime, and maintain high-quality vehicle build standards across all assembly lines.Responsibilities:Conveyor & Material Handling Systems:Manages the maintenance, lubrication, and troubleshooting of all final assembly conveyor systems used to move the vehicle down the line.Ensures the uptime of automated storage and retrieval systems (AS/RS), parts delivery systems, and kitting equipment.Tooling & Equipment Reliability:Oversees the repair and calibration of critical production tools, including DC Electric Nutrunners, fluid-fill equipment, wheel alignment machines, headlight aimers, and final test systems.Ensures the reliability of lift assists, specialized jigs, and torque equipment to maintain quality and meet ergonomic standards.Automation & Controls (Light):Manages the team responsible for troubleshooting basic PLC logic, sensor failures, HMI faults, and general control issues related to assembly line interlocks and station sequencing.Team Leadership: Leads, schedules, trains, and mentors a team of multi-skilled maintenance technicians (mechanical and electrical). Prioritizes work orders to address safety, quality, and production bottlenecks.Downtime Prevention: Utilizes the CMMS (Computerized Maintenance Management System) to analyze equipment performance data and lead Root Cause Analysis (RCA) for failures. Develops and refines Preventive Maintenance (PM) schedules to improve OEE (Overall Equipment Effectiveness).Safety & Compliance:Ensures strict adherence to safety protocols, especially Lockout/Tagout (LOTO), machine guarding, and ergonomic safety related to assembly tools and processes.Qualifications:Bachelor’s degree in electrical engineering or Mechatronics Engineering.Minimum 3-5 years of hands-on Electrical maintenance experience in a high-volume manufacturing environment.Proficient knowledge in troubleshooting, modifying, and programming PLCs (Siemens S7 is preferred) Ability to read and debug ladder logic, structured text, and function block diagrams.Advanced experience with Variable Frequency Drives (VFDs), servo drives, and Motor Control Centers (MCCs); includes setup, tuning, and troubleshooting high-voltage industrial motors.Strong understanding of industrial communication protocols like Ethernet/IP, Profinet, Profibus, and Device Net for connecting PLCs, HMIs, and field devices.Cross-Functional Communication: Excellent leadership and communication skills to coordinate effectively with Production Management, Mechanical Maintenance, Process Engineers, and external vendors.